Advanced Nanostructured Surfaces for the Control of Biofouling: Cell Adhesions to Three-Dimensional Nanostructures

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In marine environments or industrial water systems, microorganisms are likely to adhere onto surfaces and form biofilms. Such biofouling creates significant adverse effects, e.g., increases flow friction by roughening surfaces. Previous studies demonstrated the effectiveness of surface microstructures on the prevention of biofouling, which is also closely associated with the surface energy and wettability. Unfortunately, the study of the anti-biofouling property of the micro- and nanostructured surfaces with regulated surface wettability is underperformed at present. In this paper, we report on the bio-adhesions of various cell types on nanoengineered surfaces with dense-array nanostructures whose physical and chemical properties are systematically controlled for the prevention of biofouling. Two nanopatterns (pillar and grating) with varying three-dimensionalities (e.g., structural heights are varied from 50 to 500 nm while the pattern periodicity is fixed at 230 nm) are tested in both hydrophilic and hydrophobic surface conditions. The structural tips are especially sharpened (<10 nm in tip radius) to minimize the cell contact to the substrate and potentially biofouling. The experimental results show that cells were much smaller and their proliferation significantly lower on taller nanostructures in both hydrophilic and hydrophobic surface conditions. Cells were found levitated by sharp tips and easily peeled off, i.e., their adherence to the sharp-tip tall nanostructures was relatively weak regardless of the surface wettability. The ability to control adherence and growth of cells by nanoscale surface topographies can empower the micro- and nanotechnology-based materials, devices, and systems for anti-biofouling and anti-microbial applications. The knowledge obtained through this investigation will also be useful in engineering problems that involve contact with biological substances and in the development of energy efficient surfaces for green tribology.

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  • Research Article
  • Cite Count Icon 11
  • 10.3390/pr11030857
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  • Processes
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  • 10.1117/12.818884
Nanostructured surfaces for anti-biofouling/anti-microbial applications
  • May 1, 2009
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Recent nanotechnology revolutions have cast increased challenges to biotechnology including bio-adhesion of cells. Surface topography and chemistry tailored by the nanotechnology exert significant effects on such applications so that it is necessary to understand how cells migrate and adhere on three-dimensional micro- and nanostructures. However, the effects of the surface topography and chemistry on cell adhesions have not been studied systematically and interactively yet mostly due to the inability to create well-controlled nanostructures over a relatively large surface area. In this paper, we report on the bio-adhesions of varying cell types on well-ordered (post and grate patterns), dense-array (230 nm in pattern periodicity), and sharp-tip (less than 10 nm in tip radius) nanostructures with varying three-dimensionalities (50- 500 nm in structural height). Significantly lower cell proliferation and smaller cell size were measured on tall nanostructures. On a grate pattern, significant cell elongation and alignment along the grate pattern were observed. On tall nanostructures, it was shown that cells were levitated by sharp tips and easily peeled off, suggesting that cell adherence to the tall and sharp-tip nanostructures was relatively weak. The control of cell growth and adherence by the nanoscale surface topographies can benefit the micro- and nanotechnogies-based materials, devices, and systems, such as for anti-biofouling and anti-microbial surfaces. The obtained knowledge by this investigation will also be useful to deal with engineering problems associated with the contact with biological substances such as biomaterials and biosensors.

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  • Proceedings of the Institution of Mechanical Engineers, Part N: Journal of Nanomaterials, Nanoengineering and Nanosystems
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Investigation of thermal transport characteristics of thin-film liquid evaporation over nanostructured surface has been conducted using molecular dynamics simulation with particular importance on the effects of the nanostructure configuration for different wall–fluid interaction strengths. The nanostructured surface considered herein comprises wall-through rectangular nanoposts placed over a flat wall. Both the substrate and the nanostructure are of platinum while argon is used as the evaporating liquid. Two different wall–fluid interaction strengths have been considered that essentially emulate both hydrophilic and hydrophobic wetting conditions for three different nanostructure configurations. The argon–platinum molecular system is first equilibrated at 90 K and then followed by a sudden increase in the wall temperature at 130 K that induces evaporation of argon laid over it. Comparative effectiveness of heat and mass transfer for different surface wetting conditions has been studied by calculating the wall heat flux and evaporative mass flux. The results obtained in this study show that heat transfer occurs more easily in cases of nanostructured surfaces than in case of flat surface. Difference in behavior of argon molecules during and after the evaporation process, that is, wall adsorption characteristics, has been found to depend on the surface wetting condition as well as on presence and configuration of nanostructure. A thermodynamic approach of energy balance shows reasonable agreement with the present molecular dynamics study.

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  • ACS Applied Nano Materials
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Wettability of surfaces with different surface microstructures textured by laser
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  • Acta Physica Sinica
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In order to study the effects of working conditions and solid surface topography on the wettability of material, a series of No. 45 steel specimens with the same surface arithmetic average height Sa and different surface microstructures is designed and manufactured by laser surface texturing. All the surfaces are measured by a non-contact three-dimensional (3D) optical profiler Talysulf CCI Lite and characterized by the ISO25178. A series of wetting experiments is carried out with the No. 32 turbine oil on an optical contact angle and surface tension meter SL200 KS. The effects of temperature, droplet volume and surface structure on the wettability are analyzed. Meanwhile, quantitative research of the relationship between the random characteristics of topography and wettability of the solid surface is conducted with parameters obtained from the ISO25178. Based on the fact that the contact angle is an acute angle, the results show that the contact angle of the droplet on the solid surface decreases rapidly to a stable value in the wetting process. The stable value decreases with the increase of the temperature, while it first increases and then decreases with the increase of the droplet volume. The surface wettability can be affected by the laser micro-texturing. Surfaces with similar values of Sa show different wettabilities for different micro-textures with different shapes and directions. Textured surfaces with grooves along the spreading direction of the droplet perform the best wettability in our research. Results also predicate that the wettability of surface is greatly influenced by the amplitude parameters (Sku, Ssk), spatial parameters (Str, Sal), hybrid parameters (Sdq, Sdr), and feature parameters (Sda, Sdv), which are all obtained from the ISO25178. The wettability of hydrophilic surface becomes better with increasing Sku, Sal, and Sdr and reducing Ssk, Str, and Sdq.

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  • Research Article
  • Cite Count Icon 1
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(Invited) Plasma Technology in Surface Engineering: From Super-Hydrophilic to Super-Hydrophobic Materials
  • Oct 9, 2022
  • ECS Meeting Abstracts
  • Anton Nikiforov + 2 more

Materials surface wettability is a fundamental property of a solid. Wettability plays a paramount role in the everyday applications of solid materials in many fields of science and technology. Numerous examples include advanced membranes (from water purification to biopharmaceuticals), energy storage devices, windows, raincoats, roofs, disposable diapers, microfluidics, bandages, tissue scaffolds, and bio-implants. With the continuous development of modern society, the demand for advanced functional materials with the desirable surface wettability is increasing faster than ever before. This is why precise control over surface wettability is expected to provide materials with superior properties for unprecedented applications in diverse fields.Over the past decade, conventional wet chemistry approaches have been among the most frequently used methods for surface wettability control. However, they are often energy-inefficient, pollute the environment, and rely on harsh synthesis conditions. Recently, low-temperature plasma processing has attracted major attention in surface wettability control. The reason for this particular interest is because plasma processing is highly-selective, environmentally friendly, and low-cost. Plasma processing can uniquely modify both the surface chemistry and surface topography for a wide range of materials. Moreover, it can be operated at very mild conditions such as room temperature, atmospheric pressure, and open-air environments.Plasma can be used as a controlled reactive physicochemical environment for surface activation, coating deposition, and nanostructuring of diverse materials. The unique plasma-specific conditions and effects allow precise control over microscopic surface chemical composition and surface nanostructures by adjusting the macroscopical energy input. Accordingly, effective control over surface wettability can be achieved for a broad range of hard and soft materials. An environmentally friendly, large scale and low-cost wetting control method that does not result in bulk damage, would result in improvement of industrial applications. A possible solution to this wetting control problem is atmospheric-pressure plasma (APP), especially the plasma generated in open-air due to the benefits of solvent-free treatment, requiring no vacuum systems and suitable for in-line processes. In the current work, we will give a comprehensive overview of different atmospheric pressure plasma processes capable to change the surface properties of the polymers with little or no change of the bulk. Two main approaches: (i) plasma activation introducing oxygen-containing groups into the material surface; (ii) plasma polymerization directed to the change of the surface composition will be highlighted and background will be explained.Recently our team developed a new approach based on the use of a combination of plasma activation and plasma polymerization, two different plasma techniques in a single process to achieve different surface wetting properties from hydrophilic to hydrophobic, with the high long-term stability of the coatings in water. Such a type of research approach realized in one plasma source was not yet applied for wettability control and has very promising application potential in the industrial processing of polymers. For surface engineering, and easy to scale-up the radio frequency (RF) plasma system was adopted to perform both plasma activation and plasma polymerization on PET substrate in the atmospheric pressure in the open air. Different characterization methods including WCA measurements, Fourier-transform infrared spectroscopy (FT-IR), XPS, and atomic force microscopy (AFM) were applied to get an insight into surface chemistry and morphology and the effect of the combination of the plasma activation with plasma polymerization.The developed approach has shown the capability of stable coatings deposition with the use of acrylic acid, HMDSO or fluorine-containing precursors PFDA. We demonstrate a single-step, fast, green, cheap, and universal plasma-based approach with potential for large-scale production of oil/water separation membranes, namely aerosol-assisted plasma deposition (AAPD). A hydrophobic polyester membrane is exposed to an in-line atmospheric pressure plasma coupled with an aerosol of a 2-hydroxyethyl methacrylate (HEMA) monomer. A plasma polymerized HEMA thin film is thus successfully coated on the membrane, resulting in an superhydrophilic/underwater superoleophobic surface. With created coating, the water pre-wetted plasma-functionalized polyester membrane shows an ultrahigh separation efficiency above 97.8% towards various oil/water mixtures and a superb water flux above 35.6 L m-2 s-1. Importantly, it also exhibits excellent performance in anti-oil-fouling, recyclability, and durability, indicating its high potential in real-life usage. To further examine the universality of the proposed approach, another hydrophilic monomer (acrylic acid) is also used to functionalize the polyester membranes. The obtained functionalized membranes can also efficiently separate diversified oil/water mixtures. Therefore, this study demonstrates the capability of plasma-based surface engineering methods to manipulate surface properties of materials in a very wide range from superhydrophobic to hydrophilic and even super-hydrophilic which opens new areas of applications.

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