Abstract

Through-Silicon-Via (TSV) based 3D Integrated Circuits (3D-IC) are one of the most advanced architectures by providing low power consumption, shorter wire length and smaller footprint. However, 3D-ICs confront lifetime reliability due to high operating temperature and interconnect reliability, especially the Through-Silicon-Via (TSV), which can significantly affect the accuracy of the applications. In this paper, we present an online method that supports the detection and correction of lifetime TSV failures, named IaSiG. By reusing the conventional recovery method and analyzing the output syndromes, IaSiG can determine and correct the defective TSVs. Results show that within a group, R redundant TSVs can fully localize and correct R defects and support the detection of R+1 defects. Moreover, by using G groups, it can localize up to GxR and detect up to G x (R + 1) defects. An implementation of IaSiG for 32-bit data in eight groups and two redundancies has a worst-case execution time (WCET) of 5,152 cycles while supporting at most 16 defective TSVs (50% localization). By integrating IaSiG onto a 3D Network-on-Chip, we also perform a grid-search based empirical method to insert suitable numbers of redundancies into TSV groups. The empirical method takes the operating temperature as the factor of accelerated fault due to the fact that temperature is one of the major issues of 3D-ICs. The results show that the proposed method can reduce the number of redundancies from the uniform method while still maintaining the required Mean Time to Failure.

Highlights

  • Serving as vertical wires between two adjacent layers in Three Dimensional Integrated Circuits (3D-ICs), ThroughSilicon-Vias (TSVs) offer extremely short lengths and low latency, which could bring high speeds and lower power to inter-chip communication [1]–[3]

  • We propose a novel method named Isolation and Shift in Group (IaSiG), which is an on-communication test (OCT) method, it provides recovery right after its execution

  • Note that IaSiG uses the least codeword bit (35), which leads to smaller TSV area cost

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Summary

Introduction

Serving as vertical wires between two adjacent layers in Three Dimensional Integrated Circuits (3D-ICs), ThroughSilicon-Vias (TSVs) offer extremely short lengths and low latency, which could bring high speeds and lower power to inter-chip communication [1]–[3]. One of the major concerns of TSVs is reliability due to their low yield rates [5], vulnerability to thermal and. The associate editor coordinating the review of this manuscript and approving it for publication was Fanbiao Li. stress, and the crosstalk issues of parallel TSVs [6], [7]. By having higher operating temperature and high temperature differences between layers [8], the thermal and stress impacts on 3D-ICs reliability are critical, which can shorten the lifetime expectation. Researchers have been focusing on dealing with

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