Abstract

Coaxial mixers have shown a uniform energy dissipation rate throughout the mixing tank and a high mass transfer rate. However, to the best of our knowledge no investigation has been conducted on the scale-up of aerated coaxial mixers. In this study, the gas hold-up profile, energy dissipation rate profile, power consumption, and mixing hydrodynamics were explored to keep the mass transfer of the large-scale mixer the same as its small-scale counterpart. The effects of the impeller type, impeller speed, pumping direction, and aeration rate on the reliability of the proposed scale-up technique were explored through electrical resistance tomography, a simplified dynamic pressure method, and computational fluid dynamics.

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