Abstract

Fast actuation with nanoprecision over a large range has been a challenge in advanced intelligent manufacturing like lithography mask aligner. Traditional stacked stage method works effectively only in a local, limited range, and vibration coupling is also challenging. Here, we design a dual mechanism multimodal linear actuator (DMMLA) consisted of piezoelectric and electromagnetic costator and coslider for producing macro-, micro-, and nanomotion, respectively. A DMMLA prototype is fabricated, and each working mode is validated separately, confirming its fast motion (0~50 mm/s) in macromotion mode, micromotion (0~135 μm/s) and nanomotion (minimum step: 0~2 nm) in piezoelectric step and servomotion modes. The proposed dual mechanism design and multimodal motion method pave the way for next generation high-precision actuator development.

Highlights

  • In the fields of precision machines, intelligent manufacturing, robotics [1,2,3], and other active devices [4] for moving and driving an object precisely, actuators play an irreplaceable role

  • While piezoelectric stacked-ceramic servoactuators [18,19,20] are featured with compact size, fast response, and nanopositioning ability but only limited in tens of micrometer range [21], piezoelectric step motion actuators can produce nanomotion, but usually, their moving speeds are limited in the range of only millimeter per second [22,23,24]; the frictional force coupling-based piezoelectric ultrasonic motors can work at a high velocity, but serious high-frequency wear loss between the friction tip and the coupling plate of sliders is a main problem, and their positioning resolution is very limited [25,26,27]

  • The most important character of the dual mechanism multimodal linear actuator is its function of continual servoactuation with nanopositioning resolution within a whole traveling range, while traditional nanoservoactuation based on stacked stage design could work only in a limited, local range

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Summary

Introduction

In the fields of precision machines, intelligent manufacturing, robotics [1,2,3], and other active devices [4] for moving and driving an object precisely, actuators play an irreplaceable role. Electromagnetic actuators can produce fast motion and output force in a wide range [16, 17]. While piezoelectric stacked-ceramic servoactuators [18,19,20] are featured with compact size, fast response, and nanopositioning ability but only limited in tens of micrometer range [21], piezoelectric step motion actuators can produce nanomotion, but usually, their moving speeds are limited in the range of only millimeter per second [22,23,24]; the frictional force coupling-based piezoelectric ultrasonic motors can work at a high velocity, but serious high-frequency wear loss between the friction tip and the coupling plate of sliders is a main problem, and their positioning resolution is very limited [25,26,27]. Note that the use of piezoelectric stacked stages or voice coil motors may obtain a nanoscale actuation, but they work effectively only in a local, limited range due to their limited displacement. The linear motion performances of DMMLA in different scale are evaluated

Structure and Operating Principle
Simulation and Analysis
Actuation Performances of DMMLA
Discussion
Conclusion
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