A novel tension monitoring device of multi-rope friction hoister by using acoustic filtering sensor

Abstract

Wire rope tension is one of the vital monitoring parameters for the hoister system, which seriously influence mine coal safety production. However, wire ropes endure vibration and shock in lifting process of multi-rope friction hoisters in coal mine, which interferes with measurement of wire rope tension and lifting load seriously. Aimed to the difficulty of monitoring wire rope tension, this paper put forward a new measurement method of wire rope tension by transferring wire rope tension measurement to pressure measurement, which improves the measurement safety and avoids the safety hazards of adopting pull sensor in series with wire rope, and this paper also designed an acoustic filtering sensor which uses the filtering characteristic of acoustic cavity to eliminate the effect of vibration and shock in wire rope tension measurement. Meanwhile, a novel wire rope tension monitoring device of multi-rope friction hoister is presented based on the proposed measurement method and sensor, which can measure each wire rope tension in the lifting process, display the cage load and monitor the fault of wire rope tension unbalance. Real-time and accurate wire rope tension measurement is realized. By comparing the signals measured by the common sensor and the acoustic filtering sensor, the influence of vibration and shock on the multi-ropes tension measurement is eliminated, and the fault of wire rope tension unbalance can be monitored. This advanced tension monitoring device is of great significance to the safety of coal mine production.