A Novel Series-Connected Xenon Lamp Power Supply System Using a Pulse Trigger With Simmer Circuits for Pulsed Light Sintering Application

Abstract

Conventional power supply systems for xenon lamps have only limited applicability in sintering, because sintering needs to drive the lamp itself as well as enable instantaneous and strong discharge of voltage and current for generating intense light. This implies that, for sintering applications, a method should be developed that would enable instantaneous and strong discharge of energy. In this paper, we propose a new xenon lamp sintering system with an additional capacitor charger and bank. The proposed system features three power supplies. Two power supplies, called the trigger and the simmer, ionize gaseous xenon using a 23-kV trigger pulse output and sustain the ionized xenon gas using a 2.5-kW simmer power supply. The used trigger is also specially designed to conduct high current through its transformer, and it makes the proposed system an outstanding high voltage blocking capability. Another 36-kW power supply charges a 130-mF capacitor bank with a high-efficiency resonant converter. In addition, some components such as the simmer blocking diode and the trigger output capacitor are introduced, because combining different power supplies causes operational problems. These components are analyzed with some circuits that show its features, and finally, the validity of the suggested system was confirmed in two steps. First, the simmer power supply and the capacitor charger were tested for the rated operating performance by using a resistive load condition. As a result, the rated operation of the simmer power supply was confirmed under the 2.5-kW output condition, and the efficiency of the capacitor charger was found to be greater than 96% at the rated 36-kW rated load condition. In addition, a pulse discharge current of 900 A was also observed with the equivalent resistor load through a pulsed discharge experiment of the capacitor bank, which was charged at 1500 V. The trigger power supply, whose equivalent resistive load was difficult to realize, was experimented directly using the real xenon lamp to check the stable trigger operation of the xenon lamp at its 23-kV output pulse voltage. After the verification using the resistive load condition, the real operation and performance of the combined xenon lamp power supply system that includes three kinds of power supplies were finally tested and verified by using the actual xenon lamp as a total system.