Abstract

Surface Free Energy (SFE) has become a relevant design parameter to produce materials and devices with controlled wettability. The non-destructive measurement of SFE in nanopatterned super-hydrophobic hard surfaces is a challenge in both research and industry since in most cases time-consuming contact angle measurements are not feasible. In this work, we present a novel nanoindentation based method for the measurement of pull-off adhesive forces by carefully controlling environmental and instrumentation issues. The method is found to measure SFE over five orders of magnitude, covering hydrophilic to super-hydrophobic surfaces, and has been validated with contact angle measurements. Its limitations and shortcomings are critically discussed, with a specific focus on the experimental issues that could affect the reliability and reproducibility of the results. Finally, the potential applications of the newly developed methodology include fast non-destructive mapping of SFE over heterogeneous surfaces with spatially controlled wettability.Graphic abstract

Highlights

  • The ability to engineer and control surface free energy and wettability of functional materials is critical in industry, e.g. microelectronics, microsystem engineering, energy, photonics, tribology, tissue engineering and biomedical devices [1,2,3,4,5,6,7,8,9]

  • contact angle measurement (CAM) reveal a clear transition from a hydrophilic behavior for the flat reference samples to hydrophobic for the silanized sample, and to super-hydrophobic for the nano-patterned and silanized sample

  • In the case of the two reference flat samples, we found reasonable agreement between contact mechanics results and the contact angle measurements

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Summary

Introduction

The ability to engineer and control surface free energy and wettability of functional materials is critical in industry, e.g. microelectronics, microsystem engineering, energy, photonics, tribology, tissue engineering and biomedical devices [1,2,3,4,5,6,7,8,9]. Contact mechanics related problems, such as the uncontrolled adhesion of surfaces with complex shape and geometries, hugely affects the products and their applications in these sectors [10,11,12,13,14]. These problems arise from intertwined physicochemical properties of the contacting surfaces and the interfaces between them. The characterization of these surface and interface properties is important for reliability, reproducibility, and the ability to design a system with predictable performance. Many of the high-value products suffer from poor yield, low productivity, and unreliable end-use performance

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