Abstract

A new and effective process has been developed for fabrication of novel cage-like multihollow polymer particles by using sulfonated polystyrene (SP) particles as the templates, with heptane as the phase separation agent, in an ethanol/water medium. The ratio of water/ethanol and the heating temperature play important roles in the formation of these multihollow particles. It was found that the cage-like polymer particles could be obtained when the ratio of ethanol/water is 5:5 (w/w), with a temperature above 50 °C. After a detailed study, the formation mechanism was proposed based on an SP swollen (ethanol and heptane penetrating process) and phase separation process. This new method for fabricating the cage-like multihollow polymer particles has a great meaning not only on confirming the formation mechanism, but also on providing an effective way to prepare the special hollow core/porous shell polymer particles, which could have wide range of potential applications, such as catalysts, sensors, and drug release.

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