Abstract
This paper presents a new approach to three-axis NC tool path generation for sculptured surfaces. In the proposed curve-based approach, the gouge-free tool paths are generated from a polyhedral model of the STL (stereolithography) format. The polyhedral model is offset by a local-offsetting scheme. Then, the offset elements such as triangular facets, trimmed cylinders, and trimmed spheres are sliced by a series of drive planes. The curve segments on a drive plane are sorted, trimmed and linked, while the concave gouge is removed during the trimming process. The method is implemented on a PC, and some illustrative examples are provided in this paper. The main advantage of the proposed method is that the tool path can be generated from a polyhedral model without any concave and convex gouge, especially on an NC machine that supports NURBS interpolation. Other advantages and disadvantages of the proposed model are also discussed.
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