A methodology to initialize tumble flow fields for fast 3D-CFD simulations of pent-roof SI engines

Abstract

The demand of powertrain technologies able to efficiently employ several non-fossil fuels types, as bio or synthetic ones, compels to develop simplified strategies to accelerate the engines industrial optimization. High-tumble ultra-lean SI engines are currently an attractive option, thanks to their fuel flexibility and the potential of extending the lean combustion limit with novel ignition strategies. This work presents a methodology to initialize tumble flow fields at closed-valves inside pent-roof SI engines, without the need of simulating the gas exchange process. First, assuming an elliptical-shaped vortex, a velocity field is initialized into the cylinder according to the target tumble ratio at inlet valve closing (IVC). Then, the flow field is evolved at fixed piston position for a time duration proportional to the integral time scale of turbulence. This process is essential to adapt the vortex morphology to the surrounding geometrical details, despite some kinetic energy is lost due to frictions. To compensate this last effect, the velocity field is re-scaled at the end of the process to match the initial tumble ratio. Finally, the parameters affecting the tumble initialization are calibrated by comparing the development of the flow-field during the compression stroke with the results from a full-cycle simulation in a pent-roof SI engine. The methodology is validated on the Darmstadt optical engine. First, the numerical velocity fields are compared against PIV measurements at different crank-angles. Then, the combustion prediction is also evaluated, to assess the quality of the initialized tumble flow field. The achieved results are satisfactory, demonstrating the industrial applicability of the presented methodology.