Abstract

This paper proposes a new modeling and control methodology for allocating materials in a dry bulk terminal with a finite storage capacity. The dynamical process of material storage allocation in the terminal is modeled using a hybrid system perspective that combines both discrete-event and continuous-time dynamics. The stockyard space is partitioned into a number of slots for exchanging incoming and outgoing material flows in the terminal, leading to a so-called mixed logical dynamical (MLD) model with the maximal storage capacity. Based on the MLD model, a model predictive controller is then proposed for maximizing the economic profit in a rolling horizon manner. A number of Monte Carlo simulations have been performed involving a real case study for analyzing the effects of different slot volumes on the economic performance and the computational performance of the controller. Simulations also demonstrate the potential of the proposed methodology. Note to Practitioners —This paper is motivated by the problem of allocating dry bulk materials in the stockyard of a small import terminal. In current approaches for allocating materials, the storage capacity cannot be considered, and this could lower the terminal profit resulting from delaying the vessel in the terminal when a finite storage capacity is considered. This paper suggests a new approach from a hybrid system perspective that captures the dry bulk terminal operation dynamics. In this paper, we mathematically describe the process of allocating materials into different slots in the stockyard using a hybrid dynamical model and propose a model predictive controller to maximize the terminal operation profit. We then show how the slot size influences the economic performance and analyze its associated computations by conducting simulation experiments involving a case study. Simulation experiments also suggest that this approach achieves significantly more economic benefits compared with current approaches. In future research, a large intermodal terminal will be investigated whereby incoming and outgoing materials of different transport modalities need to be coordinated properly.

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