A grader for fresh jujube with electromagnetic synchronous actuator assembly

Abstract

AbstractIn recent years, the post‐harvest commercialization of fresh jujube sorting technology is backward, the efficiency of manual grading is low, and the application of machine vision technology in fruit grading has been a research hotspot. To improve the grading accuracy and speed of the fresh jujube machine vision grading machine, this study designs a method of fresh jujube machine vision grading using an electromagnetic synchronous actuator. The grading machine consists of an automatic distribution and arrangement system, an image acquisition and processing system, and a synchronous actuator assembly, which uses a sensitive electromagnet to adsorb a silicon steel switching buckling plate to execute the action. The image processing process includes an image color component, Sobel operator filtering, Otsu method binarization, and ellipse fitting to extract the color and size eigenvalues. The experimental results show that the date images can be acquired quickly and processed accurately with a processing speed of 50 ms per frame. In addition, the proposed actuator can be sensitively triggered with a response time of 40 ms. The grader successfully classified jujube into five size classes and one color class. The grading accuracy and non‐destructive rate reached 93.7% and 100%, respectively. The grading efficiency is 20 jujubes per second, with a maximum production rate of 1400 kilograms per hour. This grading machine realizes the requirements of high accuracy, high speed, and non‐destructive grading of fresh jujube and provides an important technical and theoretical basis for the development of machine vision jujube rapid grading technology.Practical applicationsIn recent years, sorting technology in the post‐harvest commercialization of fruits has been outdated, and manual grading has been inefficient. The application of machine vision technology in fruit grading has been a research hotspot in recent years. This study designs a machine vision grading of fresh dates with an electromagnetic synchronous actuator. The grader was composed of a roller conveyor, synchronous actuator assembly, image main processor, and actuator controlling co‐processor. Experimental results indicated that jujube images could be acquired rapidly and processed accurately, with a processing speed of 50 ms per frame. In addition, the proposed actuator could be sensitively triggered with a response time of 40 ms. Finally, the grader successfully sorted jujubes into five size classes and one color class. The grading accuracy rate and non‐destructive rate reached 93.7% and 100%, respectively. The grading efficiency was 20 jujubes per second, and the maximum productivity was 1400 kg/h.