Abstract
Consideration of durability and reliability is necessary at the earliest stage of system design. This chapter presents the theory and analysis methods of durability and reliability in diesel engine system design. It begins by describing engine durability issues, followed by an elaboration on the relationship between performance and durability through the discussions on system-level loading and durability design constraints. It then provides a systematic introduction on the fundamentals of thermo-mechanical failures and the applications on diesel engine cylinder head, exhaust manifold, valvetrain, piston, turbocharger and aftertreatment devices, followed by discussions on cylinder liner cavitation, engine wear, and EGR cooler durability. An integrated analysis approach on system durability–reliability is finally summarized.
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