Влияние кремния на свойства спечённых сплавов системы (Al – Si) – Sn

Abstract

Structural features of composites of the (Al – xSi) – 40Sn system prepared by liquid-phase sintering of mixtures of tin powder of PO 2 grade with powders of Al – Si alloys of hypoeutectic, eutectic, and hypereutectic composition were studied in this work. Samples were cut from the prepared materials for compression test and dry friction test against steel according to the “pin-on-disk” scheme. It was established that the main structural elements of the sintered composites are determined by the nature of interaction of solid silumin particles and liquid tin. This is due to the fact that tin not only spreads over the volume of the sintered compact, but also activates the processes of recrystallization of aluminum powders due to dissolution of their atoms in the liquid phase with subsequent deposition on the large particles surface. The dissolution weakens the skeleton of aluminum powders, and they are able to regroup into a denser configuration under the action of capillary forces. It was found that silicon inhibits the shrinkage of the compacts during the liquid-phase sintering. Therefore, to improve the mechanical properties of the sintered composites, they should be subjected to additional densification in order to eliminate their residual porosity, which simultaneously contributes to a significant increase in their wear resistance under dry friction. The study of the wear features of the (Al – хSi) – 40Sn composites was carried out. It was found that silicon particles located in the tin interlayers hinder the relative shear of the neighboring matrix grains and increase the thickness of the surface layer involved in deformation by friction forces. This fact has a favorable effect on the wear resistance of the investigated sintered composites under dry friction process. The (Al – 12Si) – 40Sn composite sample with the eutectic matrix has the highest wear resistance.